Equipment Specifications

• Speed
• Diameter Ø50~70mm, label length 165~230mm, 720 pcs/min (43,200 bph)
• Diameter Ø70~100mm, label length 230~325mm, 480 pcs/min (28,800 bph)
• Label
• Roll labels, inner diameter 6 inches, maximum outer diameter Ø500mm
• Label materials: OPP, BOPP
• Label thickness: 20um or more
• Label length: 165mm~325mm, width 40mm~150mm
• Photoelectric detection blank spacing: 5mm
• Container
• Round bottle diameter Ø50mm~100mm, height 100mm~320mm
• Container materials: plastic (PET, HDPE, PP, PVC), glass, and metal
• Labeling position: 10mm~165mm from the bottom of the bottle
• Glue Application
• Front and back glue width: 10mm
• Key Features
• Servo Motor Application
• Equipped with 13 servo motors, modular unit design for easy maintenance.
• Unique equipment aging warning system for real-time monitoring, reducing unexpected downtime.
• High-Efficiency Bottle Conveying System
• Extended screw design with independent servo drive for smooth bottle feeding.
• Quick-release modular design for easy adjustment and maintenance.
• Smart Control
• The upstream and downstream conveyors feature smart sensors to automatically adjust speed based on bottle
  quantity.
• Upstream equipped with 5 sensors, downstream with 2 sensors.
• Fully automated control system reduces changeover time to 15~30 minutes.
• HMI recipe switching enables automatic reset of upper pressure height, labeling height, and bottle pressing force
  for quick changeover.
• Label Cutting Unit
• Dual-knife system for precise label cutting.
• No need to replace the knife unit within the label length range of 165mm~325mm, enhancing label compatibility.
• Knife lifespan exceeds 200 million cuts, replacement time is less than 1 minute, and calibration is unnecessary after replacement.
• Vacuum Drum System
• Significantly lightweight vacuum drum.
• Front and rear glue blocks made of metal, eliminating wear issues, and can be independently removed for cleaning.
• Adjustable vacuum drum roundness for enhanced stability and precision.
• Hot Melt Glue System
• Integrated design with motor-driven precise glue control.
• Smart preheating system allows advance glue heating, reducing preparation time, enabling immediate operation at production start.
• New scraping system precisely controls transfer thickness, ensuring stable application of 0.05~0.08mm hot melt glue, effectively reducing glue usage.
• Automatic Label Splicing System
• Dual-Roll Automatic Splicing
• Seamless label switching without interruption, improving production efficiency.
• High-precision sensors detect label roll thickness and automatically reduce speed for label switching.
• Automatic label splicing with a switching time of less than 10 seconds, eliminating the need for downtime.
• Drawer-Type Automatic Splicing
• 3 to 8 drawer options for flexible label splicing sequence.
• Seamless splicing without speed reduction.
• Enables long periods of unattended operation without frequent label preparation.
• Bottle Positioning System
• Uses vision and sensors for precise label placement.
• Precisely adjusts labeling position based on bottle shape.
• Example: For milk bottles with handles, ensures uniform orientation before labeling.
• Remote Monitoring & Maintenance
• Connectable to Industry 4.0 for remote monitoring and data collection.
• Provides real-time equipment status monitoring to enhance production stability.
• Historical data analysis optimizes production processes and maintenance planning.
• Remote diagnostics and repair reduce downtime and improve efficiency.
• Safety Protection & Operational Convenience
• Safety Guard
• Transparent design, equipment stops immediately when the safety door is opened.
• Emergency Stop Button
• EMO buttons installed around the equipment for quick stopping.
• EMO buttons respond instantly to ensure safety in emergencies.
• Simple Operation
• Intelligent control panel reduces human errors in adjustments.
• Production Data Monitoring
• Real-Time Data Statistics
• Visualized dynamic dashboard and real-time monitoring panel.
• Records operational time, downtime, and upstream/downstream bottle count.
• Data analysis optimizes production processes.